Professional Plastic Pipe Fitting Mould Manufacturer With 20 Years Of Experience - Spark Mould
Prototype Service
Dedicated fast-track transition from prototypes to molding
We understand the extreme demand of brand owners for supply chain efficiency and cost control. As your mold manufacturing partner, prototype service is not an independent business, but a key part of the overall solution. In this link, we do not aim for short-term profit, but through:
Prototype verification: Reduce your subsequent mold development risks;
Continuity of data and team: Avoid cost loss caused by information gap;
Priority tilt: Ensure that products quickly seize market opportunities;
Our prototype manufacturing
CNC Machining
Size: From small precision parts to large structural parts.
Geometric complexity: Good at manufacturing parts with precise holes, complex surfaces and strict tolerance requirements. Can perform milling, turning, drilling, tapping and other operations.
Surface finish: Can achieve very good surface quality. And can be further improved by various post-processing (such as sandblasting, anodizing, painting, electroplating, etc.).
Geometric complexity: Good at manufacturing parts with precise holes, complex surfaces and strict tolerance requirements. Can perform milling, turning, drilling, tapping and other operations.
Surface finish: Can achieve very good surface quality. And can be further improved by various post-processing (such as sandblasting, anodizing, painting, electroplating, etc.).
High-precision functional prototypes: Parts that need to be tested for assembly, function, strength or withstand real working conditions.
Small batch production parts: Directly used for final products or small batch production runs, replacing traditional molding processes.
Tooling fixtures: Fixtures and inspection tools required in the manufacturing process.
First choice for metal parts: When prototypes or parts must use metal materials and require high precision and excellent mechanical properties.
Small batch production parts: Directly used for final products or small batch production runs, replacing traditional molding processes.
Tooling fixtures: Fixtures and inspection tools required in the manufacturing process.
First choice for metal parts: When prototypes or parts must use metal materials and require high precision and excellent mechanical properties.
Metals: Aluminum alloy, stainless steel, carbon steel, brass, titanium alloy, etc.
Plastics: ABS, PC, POM (Delrin), PA, PEEK, PMMA and other engineering plastics.
Plastics: ABS, PC, POM (Delrin), PA, PEEK, PMMA and other engineering plastics.
3D Printing
Size: Covering small desktop parts to large industrial parts.
Geometric complexity: It can manufacture extremely complex internal structures, organic shapes, and integrated assemblies that are difficult to achieve with traditional processes. The design freedom is extremely high.
Surface finish: SLA/DLP has good finish, FDM has layer texture, SLS/MJF has grain, and post-processing is usually required to improve appearance and performance.
Geometric complexity: It can manufacture extremely complex internal structures, organic shapes, and integrated assemblies that are difficult to achieve with traditional processes. The design freedom is extremely high.
Surface finish: SLA/DLP has good finish, FDM has layer texture, SLS/MJF has grain, and post-processing is usually required to improve appearance and performance.
Rapid concept verification: Convert ideas into physical objects as quickly as possible for early design review and styling evaluation.
Complex structure: Manufacture prototypes with complex geometric shapes such as internal channels, lightweight structures, and bionic designs.
Functional prototypes: Specific materials (such as flexible materials, high-temperature resistant materials) can produce prototypes with certain functional testing capabilities.
Small batch customization: Suitable for personalized customization, on-demand production, spare parts manufacturing, etc. without mold manufacturing.
Mold accessories: Manufacture simple mold inserts or conformal cooling mold components for injection molding.
Complex structure: Manufacture prototypes with complex geometric shapes such as internal channels, lightweight structures, and bionic designs.
Functional prototypes: Specific materials (such as flexible materials, high-temperature resistant materials) can produce prototypes with certain functional testing capabilities.
Small batch customization: Suitable for personalized customization, on-demand production, spare parts manufacturing, etc. without mold manufacturing.
Mold accessories: Manufacture simple mold inserts or conformal cooling mold components for injection molding.
SLA/DLP (light-curing): Various photosensitive resins (standard, engineering grade, high temperature resistant, flexible, transparent, castable).
FDM/FFF (fused deposition): PLA, ABS, PETG, TPU (flexible), Nylon, PC, PEEK, PEKK (high performance materials).
SLS (powder sintering): Nylon (PA11, PA12), glass fiber/carbon fiber reinforced nylon, TPU (flexible).
MJF/MJP (multi-jet melting/printing): PA12 nylon, similar performance to SLS but with better surface.
Metal 3D printing (SLM/DMLS): Stainless steel, titanium alloy, aluminum alloy, mold steel, cobalt-chromium alloy, etc.
FDM/FFF (fused deposition): PLA, ABS, PETG, TPU (flexible), Nylon, PC, PEEK, PEKK (high performance materials).
SLS (powder sintering): Nylon (PA11, PA12), glass fiber/carbon fiber reinforced nylon, TPU (flexible).
MJF/MJP (multi-jet melting/printing): PA12 nylon, similar performance to SLS but with better surface.
Metal 3D printing (SLM/DMLS): Stainless steel, titanium alloy, aluminum alloy, mold steel, cobalt-chromium alloy, etc.
Rapid Tooling
Size: Usually suitable for small and medium-sized plastic parts.
Geometric Complexity: Can replicate the geometry of most injection molded parts, but is limited by the strength and processability of the mold material. For very deep ribs, complex sliders and other structures, the cost of implementation is high.
Surface Finish: Can replicate the prototype surface well, achieving an effect similar to that of injection molded parts.
Geometric Complexity: Can replicate the geometry of most injection molded parts, but is limited by the strength and processability of the mold material. For very deep ribs, complex sliders and other structures, the cost of implementation is high.
Surface Finish: Can replicate the prototype surface well, achieving an effect similar to that of injection molded parts.
Small batch production: Before the formal mold is put into use, quickly manufacture dozens to hundreds of functional plastic parts for design verification, market testing, assembly testing, etc.
Shorten product time to market: Use rapid molds to produce parts while manufacturing steel molds, and test and promote them in advance.
Reduce initial investment risks: Avoid expensive steel mold costs before the final design is frozen.
Material verification: Use the same plastic particles as the actual mass production for trial production.
Shorten product time to market: Use rapid molds to produce parts while manufacturing steel molds, and test and promote them in advance.
Reduce initial investment risks: Avoid expensive steel mold costs before the final design is frozen.
Material verification: Use the same plastic particles as the actual mass production for trial production.
Consistent with mass production materials! Almost all thermoplastic particles, such as: ABS, PC, PP, PE, PA, POM, TPE/TPU, etc.
Vacuum Casting
Size: Mainly small and medium-sized parts.
Geometric Complexity: Can replicate very fine surface details, thin-walled parts and structures of medium complexity. There are certain restrictions on deep cavities and complex concave structures.
Surface Finish: Can perfectly replicate the surface details and finish of the prototype, achieving the appearance of mass-produced parts. Color and transparency can be adjusted.
Geometric Complexity: Can replicate very fine surface details, thin-walled parts and structures of medium complexity. There are certain restrictions on deep cavities and complex concave structures.
Surface Finish: Can perfectly replicate the surface details and finish of the prototype, achieving the appearance of mass-produced parts. Color and transparency can be adjusted.
High-quality appearance prototype: Make high-simulation prototypes for market display, customer review, exhibition samples, photography and videography.
Small batch function: When the number of parts required is small and the material performance requirements are not extremely strict.
Multi-material/color parts: Parts of different colors or hardness can be cast in the same mold.
Transparent part prototype: Make prototypes with excellent transparent or translucent effects.
Small batch function: When the number of parts required is small and the material performance requirements are not extremely strict.
Multi-material/color parts: Parts of different colors or hardness can be cast in the same mold.
Transparent part prototype: Make prototypes with excellent transparent or translucent effects.
Mold material: Silicone rubber
Molding material: PU, ABS,POM,Rubber,TPU, etc.
Molding material: PU, ABS,POM,Rubber,TPU, etc.
Convenience for product development
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